Thyristor Controlled Panel
Thyristor Controlled Panel
A Thyristor Controlled Panel is a precision-engineered power control system that uses thyristors (SCRs – Silicon Controlled Rectifiers) to regulate and manage the flow of electrical energy to resistive or inductive loads. At Swaraj Engineers, we design and manufacture high-performance thyristor panels that offer seamless power regulation, energy efficiency, and reliable operation for critical heating, lighting, and motor control applications.
What is a Thyristor Controlled Panel?
A Thyristor Controlled Panel provides solid-state switching to control power supplied to electric loads. It replaces traditional electromechanical contactors and relays, offering fast, silent, and wear-free operation. These panels are ideal for applications where precise and continuous control of electrical power is essential, such as in industrial ovens, furnaces, heating systems, lighting banks, and variable voltage systems.
Key Features:
Solid-State Switching: Uses SCR modules for smooth, contactless switching with long operational life and minimal maintenance.
Precise Power Regulation: Offers phase-angle or zero-cross control for accurate output voltage and power regulation.
Closed-Loop Control: Compatible with PID controllers, PLCs, or analog signals (4-20 mA / 0-10 V) for dynamic control based on temperature, voltage, or current.
Modular Design: Scalable and configurable for single-phase or three-phase systems, suitable for small to large loads.
Built-In Protections: Includes protection against over-voltage, over-current, short circuit, phase failure, and overheating.
User-Friendly Interface: Front panel indicators, digital displays, and optional HMI/SCADA integration for monitoring and control.
Technical Specifications:
| Parameter | Details |
|---|---|
|
Input Voltage |
230V / 415V AC, 50/60 Hz |
|
Load Capacity |
10 kW to 1000+ kW (customizable) |
|
Control Mode |
Phase Angle or Zero-Crossing Control |
|
Control Input |
4–20 mA / 0–10 V / RS485 |
|
Configuration |
Single-phase or Three-phase |
|
Cooling Type |
Natural Air / Forced Air / Heat Sink |
|
Enclosure Type |
IP42 / IP54 / IP65 (Indoor/Outdoor) |
|
Standards Compliance |
IEC 60947, IS 13947, CE certified |
Applications:
- Electric Ovens and Furnaces
- Infrared and Induction Heating
- Lighting Control Systems
- Plastic and Rubber Processing Machinery
- Pharmaceutical and Food Processing
- HVAC and Dehumidifiers
- Glass, Textile, and Ceramics Industries
Benefits:
- Energy Efficiency: Optimizes energy usage and reduces electrical losses
- Accurate Process Control: Enables better product quality and process stability
- Reduced Maintenance: No moving parts, resulting in longer life and lower service costs
- Improved System Reliability: Eliminates arcing and mechanical wear
- Scalable Solutions: Can be customized for load type, capacity, and control logic
Why Choose Us?
- Custom Engineered Panels tailored to your process requirements
- High-Quality Components from leading international manufacturers
- Integrated Monitoring options via HMI or SCADA systems
- Full Turnkey Solutions from design and fabrication to installation and support
- On-Time Delivery and responsive after-sales service
Get Smart Power Control Today
Upgrade your power control systems with our advanced Thyristor Controlled Panels. Whether you need precise heating control, smooth lighting transitions, or stable power delivery, Swaraj Engineers provides efficient and intelligent solutions.
Frequently Asked Questions (FAQs)
A Thyristor Controlled Panel uses SCRs (Silicon Controlled Rectifiers) to regulate electrical power precisely. It provides solid-state switching without mechanical contacts, making it ideal for high-precision control in heating, lighting, and motor-based applications.
Unlike electromechanical systems, thyristor panels switch power silently and rapidly, without arcing or mechanical wear. This ensures longer life, faster response, and more accurate control.
They are suitable for both resistive (heaters, ovens, lighting) and inductive (motors, transformers) loads across various industrial sectors.
Our panels accept analog signals like 4–20 mA, 0–10 V, and digital inputs such as RS485. They’re compatible with PLCs, PID controllers, and SCADA systems for closed-loop control.
Our thyristor panels are built with multiple protections:
Over-voltage and over-current
Short-circuit
Phase failure
Thermal (overheating) protection
We offer both single-phase and three-phase configurations with load capacities ranging from 10 kW to 1000+ kW, customized as per your requirements.